Savanna Tobacco

Primary Processing
Green Leaf Processing
Blending and Cutting
Filter Making Process
Cigarette Making Process
Quality Assurance
Cigarette Hold over Room
Cigarette Packing
Finished Goods

Savanna Tobacco Company Primary Processing

Although Savanna Tobacco does not do its own primary processing of tobacco, it works with reputable and experienced partners to guarantee quality products.

Stage 1

Our buyers carefully inspect the tobacco to ensure uniformity in quality and colours prior to blending.

Stage 2

Different classes of tobacco are fed onto the table for proportional blending to produce the premium quality blends out of which our brands are made.

Stage 3

Pickers check for non-tobacco material to ensure a clean product

Stage 4

Threshed tobacco on the collect conveyor en-route to the redryer.

Stage 5

Packed and pressed lamina undergoing a final inspection before it is despatched for cutting and blending

Stage 6

Threshed Lamina undergoing quality checks for the specified particle size

Stage 1

Lamina being fed onto the blending table

Stage 1

High speed Filter making complex

Stage 2

Operator online process control and monitoring on the Filter maker complemented by the checks done by Quality Inspectors, ensures that we produce high quality filters for all our brands.

Stage 3

Automatic tray filling of filters ready for storage and eventually cigarette making

Stage 1

Cigarette making section – Manufacture of cigarettes to meet different consumer tastes.

Stage 2

Cigarette rod formation section of the cigarette maker

Stage 3

Filter assembly section of the cigarette maker

Stage 4

Automatic tray filling of cigarettes ready for storage prior to packing, reduces manual handling, increase efficiency and improves quality. Each line of our making lines can run up to 8000 cigarettes per minute.
Our operators keep a watchful eye on the key parameters of the process at every stage of the making process to ensure that every aspect of the process and the end product are within set specifications

Stage 1

Quality equipment to provide accurate and timely data on incoming and outgoing products to ensure the highest quality standards are maintained and identify opportunities for continuous improvement.

Stage 2

Adherence to high quality standards is critical for us as we strive to build long term brands of world class quality and repute

Stage 1

Here the cigarettes are temporarily stored of cigarettes after the making process prior to packing. This humidified room helps to maintain product quality the appropriate moisture level for consumers’ smoking pleasure.

Stage 1

Cigarette Packing-Metro Complex – High Speed Cigarette Packing Machine enables Savanna to achieve high volumes whilst producing premium quality cigarettes. The Focke packer is our newest packing line with capacity to do 400 packets per minute.

Stage 2